Digital Twin Solutions

With the added capability of 3D imagery and linked dynamic mathematical simulation, the Digital Twin is truly interactive and key to effective decision making.

 

Change for the Better

Every process plant goes through a design, construction, commissioning, operating and decommissioning phase.

TSC’s simulation expertise is the key component of our Digital Twin solution.

We have been providing FEED (Front End Engineering Design) studies for over 40 years. This includes plant design optimisation and verification.

 

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Increased Production

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Operational Efficiency

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Enhanced Engineering Operations

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Increased safety

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Improve Energy Efficiency

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Reduced Downtime

Operator Training Simulators

Digital Twin Capabilities

The Digital twin represents the physical plant assets and processes that take place within them, it also enables virtual training of process operations and supports the need for process optimisation and experimentation without risking the processes or operations of the actual plant.

This effectively is what dynamic process simulation has been achieving for many years through lifecycle MPDS (Multi-Purpose Dynamic Simulator), however digital twins not only help understand what ‘may’ happen, but crucially what ‘is’ happening. A term which is referred to as Real-time data.

TSC have developed its own state-of-the-art studio facility to capture and create 3D digital twin imagery and display it in any visualisation option.

Bespoke 3D Booster Station

Bespoke 3D Services

Our virtual environment software is based on a Unity platform that enables bespoke visualisations, interactive plant and processes to be created with high confidence.

3D scanning technologies help us to more efficiently capture your physicals assets.We can visit your site, scan the areas of interest, and create 3D models from point cloud data.

Link the 3D to your live plant data or build a plant simulator to create an Immersive Digital Twin.

Operator Training Simulator

Operator Training Simulators (OTS)

A TSC  Operator Training Simulator is designed and built to respond in the same way as the real plant given changing plant conditions and operator input.  

An OTS can be used for training new or experienced operators, designing, and testing operating procedures, validating control system logic and as an engineering tool for developing and testing new control strategies and “what if?” analysis. 

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Engineering Services

TSC provides a model building and analysis service to provide Verification and Optimisation of the dynamic operation and control of specific processes.

  • Design Validation Services
  • Compressor Studies
  • Plant Optimisation & Debottlenecking
  • Instrumentation & Control
  • Multi Purpose Dynamic Simulators (MPDS)
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3D Interactive Virtual Plant

Our immersive, easy-to-use solution allows training to be self-lead and paced. It can run in a classroom or via the cloud for easy access, anywhere with an internet connection. The models come with a powerful fault and scenario injection system, enabling instructors to guide and influence the training session.

Process industry Digital Twin Capabilities

Key Benefits

Key benefits to Digital Twin over the entire lifecycle of an asset include:

  • Maintenance cost reduction
  • Increased safety
  • Increased production and operational efficiency
  • Improved profitability
  • Increased efficiency of Competency development & learning outcomes
  • Enhanced engineering operations and performance
  • Reduced downtime & reduced loss of production
  • Simulated operations and the ability to compare historical data
  • Predict or prevent future issues.
  • Improve energy efficiency and transition

More Solutions To Explore

Engineering Services

Operator Training Simulators (OTS)

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